{"id":53345,"date":"2014-02-13T14:05:17","date_gmt":"2014-02-13T14:05:17","guid":{"rendered":"https:\/\/aci.teapotdev.co.uk\/uncategorized-us\/drying-seam-welded-steel-tube\/"},"modified":"2024-04-10T11:16:55","modified_gmt":"2024-04-10T11:16:55","slug":"drying-seam-welded-steel-tube","status":"publish","type":"post","link":"https:\/\/www.aircontrolindustries.com\/us\/cable-wire-drying\/drying-seam-welded-steel-tube\/","title":{"rendered":"Drying Seam Welded Steel Tube – How We Did It"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row column_structure=”2_3,1_3″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”2_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.16″ global_colors_info=”{}”]<\/p>\n

The Process<\/strong><\/h4>\n

To make high quality seam welded steel tube, a flat steel plate is passed through a series of forming rollers to create the tubular shape.\u00a0The seam is then welded and trimmed – throughout this process the tube is cooled and lubricated using water or water based coolant. Finally, the information relevant to the job such as heat number, dimensions, material and part number needs to\u00a0be inkjet printed onto the surface of the tube. However, before the printing can take place the surface needs to be dried – that’s where we come in.<\/p>\n

The Challenge<\/strong><\/h4>\n

The customer contacted us to see if we could dry the tube by removing the water \/ coolant prior to the printing process. Sounds easy enough, right? Think again.<\/p>\n

The steel tube currently has swarf on it as a result of the welding and trimming process. So we need to dry the tube, but without blowing anything back towards the rollers which are very expensive – if a piece of trim swarf gets onto the rollers it can indent them resulting in an expensive re-grinding operation for the customer.<\/p>\n

Space on process lines is always at a premium so it is not surprising that the available space between the rollers and printing was just 200mm.<\/p>\n

We couldn’t physically touch the surface of the tube to create a barrier – when air hits a surface it latches to it, pushing water and swarf back up the process line. This meant it was a problem we couldn’t solve with our range of energy efficient airknives and nozzles because these use high velocity air to strip water from the surface.<\/p>\n

We needed to come up with something new…<\/p>\n

The Solution<\/strong><\/h4>\n

So we put our heads together and arrived at a novel solution – we would vacuum the water and swarf off the tube.<\/p>\n

This is not as easy as it sounds – the reason we use blown air for stripping water from surfaces is that you can deliver a focussed jet of air onto a surface so it strips the water. When you use a vacuum it draws the air from all around and there is no focus, making it a bit more difficult. As an example, when you blow on your hand you can feel it but with your hand at the same distance and you suck in the air you feel no movement at all.<\/p>\n

We developed a new product called a vacuum box. It effectively removes the liquid and swarf from the tube without creating any spray. A passage through the box is created for the tube with a clearance hole. With the correct design of the clearance hole, a high velocity jet of air squeezes between the tube and the clearance hole stripping the water from the surface of the tube into the vacuum box. All removed water and swarf is collected into a drum and the water is then simply pumped back to the process line after swarf is filtered out.
\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2014\/02\/Steeltube.jpg” align_tablet=”center” align_phone=”” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][et_pb_image src=”https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2014\/02\/steel-tube-welding-process.jpg” align_tablet=”center” align_phone=”” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.16″ global_colors_info=”{}”]<\/p>\n

Want to know how we could help you with your application?\u00a0Call us now on
+1 207 445 2518 <\/strong>to discuss your requirements.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

The challenge here was to find a way to dry water\/coolant from seam welded steel tube prior to the printing process. Sounds easy, right? Think again… The steel tube currently has swarf on it as a result of the welding & trimming process… space is limited… we needed to find a way to dry the tube without pushing water and swarf back up the process line. Find out how we did it…<\/p>\n","protected":false},"author":3,"featured_media":49744,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"

[et_pb_section bb_built=\"1\"][et_pb_row][et_pb_column type=\"2_3\"][et_pb_text _builder_version=\"3.13\"]<\/p>

The Process<\/strong><\/h4>

To make high quality seam welded steel tube, a flat steel plate is passed through a series of forming rollers to create the tubular shape.\u00a0The seam is then welded and trimmed - throughout this process the tube is cooled and lubricated using water or water based coolant. Finally, the information relevant to the job such as heat number, dimensions, material and part number needs to\u00a0be inkjet printed onto the surface of the tube. However, before the printing can take place the surface needs to be dried - that's where we come in.<\/p>

The Challenge<\/strong><\/h4>

The customer contacted us to see if we could dry the tube by removing the water \/ coolant prior to the printing process. Sounds easy enough, right? Think again.<\/p>

The steel tube currently has swarf on it as a result of the welding and trimming process. So we need to dry the tube, but without blowing anything back towards the rollers which are very expensive - if a piece of trim swarf gets onto the rollers it can indent them resulting in an expensive re-grinding operation for the customer.<\/p>

Space on process lines is always at a premium so it is not surprising that the available space between the rollers and printing was just 200mm.<\/p>

We couldn't physically touch the surface of the tube to create a barrier - when air hits a surface it latches to it, pushing water and swarf back up the process line. This meant it was a problem we couldn't solve with our range of energy efficient airknives and nozzles because these use high velocity air to strip water from the surface.<\/p>

We needed to come up with something new...<\/p>

The Solution<\/strong><\/h4>

So we put our heads together and arrived at a novel solution - we would vacuum the water and swarf off the tube.<\/p>

This is not as easy as it sounds - the reason we use blown air for stripping water from surfaces is that you can deliver a focussed jet of air onto a surface so it strips the water. When you use a vacuum it draws the air from all around and there is no focus, making it a bit more difficult. As an example, when you blow on your hand you can feel it but with your hand at the same distance and you suck in the air you feel no movement at all.<\/p>

We developed a new product called a vacuum box. It effectively removes the liquid and swarf from the tube without creating any spray. A passage through the box is created for the tube with a clearance hole. With the correct design of the clearance hole, a high velocity jet of air squeezes between the tube and the clearance hole stripping the water from the surface of the tube into the vacuum box. All removed water and swarf is collected into a drum and the water is then simply pumped back to the process line after swarf is filtered out.<\/p>

[\/et_pb_text][\/et_pb_column][et_pb_column type=\"1_3\"][et_pb_image _builder_version=\"3.13\" src=\"https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2014\/02\/Steeltube.jpg\" \/][et_pb_image _builder_version=\"3.13\" src=\"https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2014\/02\/steel-tube-welding-process.jpg\" \/][et_pb_text _builder_version=\"3.13\"]<\/p>

Want to know how we could help you with your application?\u00a0Call us now on
+44 (0)1297 529 242<\/span>\u00a0<\/strong>to discuss your requirements.<\/p>

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"categories":[497,508],"tags":[],"class_list":["post-53345","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cable-wire-drying","category-technical"],"acf":[],"yoast_head":"\nDrying Seam Welded Steel Tube Process | Air Control Industries<\/title>\n<meta name=\"description\" content=\"How we tackled the challenge of drying seam welded steel tubes efficiently and safely for inkjet printing, using a novel vacuum box solution\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aircontrolindustries.com\/us\/cable-wire-drying\/drying-seam-welded-steel-tube\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Drying Seam Welded Steel Tube - How We Did It\" \/>\n<meta property=\"og:description\" content=\"How we tackled the challenge of drying seam welded steel tubes efficiently and safely for inkjet printing, using a novel vacuum box solution\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.aircontrolindustries.com\/us\/cable-wire-drying\/drying-seam-welded-steel-tube\/\" \/>\n<meta property=\"og:site_name\" content=\"Air Control Industries\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/aircontrolindustries\" \/>\n<meta property=\"article:published_time\" content=\"2014-02-13T14:05:17+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-04-10T11:16:55+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2014\/02\/steel-tube-welding-process-1.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"900\" \/>\n\t<meta property=\"og:image:height\" content=\"600\" 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