{"id":53398,"date":"2018-10-22T15:18:56","date_gmt":"2018-10-22T15:18:56","guid":{"rendered":"https:\/\/aci.teapotdev.co.uk\/project\/magic-rock\/"},"modified":"2024-01-16T12:24:28","modified_gmt":"2024-01-16T12:24:28","slug":"magic-rock","status":"publish","type":"project","link":"https:\/\/www.aircontrolindustries.com\/us\/project\/magic-rock\/","title":{"rendered":"Magic Rock"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||3px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.23.4&#8243; _module_preset=&#8221;default&#8221; text_line_height=&#8221;1.3em&#8221; header_line_height=&#8221;1.3em&#8221; hover_enabled=&#8221;0&#8243; global_colors_info=&#8221;{}&#8221; sticky_enabled=&#8221;0&#8243;]<\/p>\n<h1>Magic Rock Brewing:<br \/>\u201cACI\u2019s system is the most reliable on the line and leaves our product bone dry.\u201d<\/h1>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin_tablet=&#8221;&#8221; custom_margin_phone=&#8221;-25px||||false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; custom_padding=&#8221;3px|||||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||2px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; text_font_size=&#8221;14px&#8221; text_line_height=&#8221;1.3em&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h4>Magic Rock Brewing: The Culmination Of A Lifelong Passion For Beer<\/h4>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_5,2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Inspired by the UK\u2019s local brewing tradition and America\u2019s vibrant beer scene, Magic Rock was founded in 2011 as a refreshing alternative to boring mainstream beers. Within six months, independent site Rate Beer named the Huddersfield company one of the world\u2019s very best new breweries.<\/p>\n<p>Now Magic Rock is annually brewing 2.7 million pints of keg, cask and canned beer \u201cthat we love to drink ourselves and proudly serve to everyone.\u201d<\/p>\n<p>After all, when it comes to beer, life\u2019s too short to compromise.<\/p>\n<p>As Magic Rock put it: \u201cWe understand that you don\u2019t have time for bland, flavourless or inconsistent beer \u2013 because neither do we.\u201d<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2018\/10\/Magic-Rock-Cans-5.png&#8221; title_text=&#8221;Magic Rock Cans&#8221; url=&#8221;https:\/\/magicrockbrewing.com\/&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;-6px|||||&#8221; custom_padding=&#8221;0px|||||&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;15px|auto||auto||&#8221; custom_padding=&#8221;||2px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h4>Requirement: Upgrade Drying To Cope With Faster Line Speeds<\/h4>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_5,2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; min_height=&#8221;342.4px&#8221; custom_padding=&#8221;||12px|||&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.17.3&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Magic Rock is a very happy ACI client. In June 2017, we solved a moisture problem that was affecting the labelling and date coding of their cans.<\/p>\n<p>They had originally tried to solve the problem themselves with compressed air. But that\u2019s a very expensive solution. And besides, it was draining too much compressor capacity that was needed elsewhere in the brewery.<\/p>\n<p>So ACI supplied a <span style=\"color: #33cccc;\"><strong><a style=\"color: #33cccc;\" href=\"https:\/\/www.aircontrolindustries.com\/us\/products\/drying-systems\/for-packaging-labelling\/craft-brewery-system\/\">CB-C Craft Beer Can Drying System<\/a><\/strong><\/span>. This compact blower-driven air knife worked a treat. Magic Rock was delighted, hailing the \u201cgreat money-saving impact\u201d of the CB-C.<\/p>\n<p>Since then Magic Rock has significantly expanded production \u2013 so the team needed a bigger air knife capable of coping with higher volumes than the CB-C\u2019s 6,000 cans per hour.<\/p>\n<p>It was time to call in ACI again\u2026<\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2018\/10\/Craft-Brewery-1-2.jpg&#8221; title_text=&#8221;Craft Brewery 1&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;23px|||||&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;41px|auto||auto||&#8221; custom_margin_tablet=&#8221;&#8221; custom_margin_phone=&#8221;26px|auto||auto|false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; custom_padding=&#8221;||2px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h4>Solution: ACI\u2019s Premium LNL Brewery Bottle Drying System<\/h4>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;3_5,2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;3_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.17.3&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>After the success of the CB-C equipment, Magic Rock specified <span style=\"color: #33cccc;\"><strong><a style=\"color: #33cccc;\" href=\"https:\/\/www.aircontrolindustries.com\/us\/products\/drying-systems\/for-packaging-labelling\/fully-enclosed\/\">ACI\u2019s biggest and best air knife system \u2013 the LNL (Low Noise Level)<\/a><\/strong><\/span>.<\/p>\n<p>This premium drying system\u2019s centrifugal blower and air delivery devices are housed within a robust 304 stainless steel enclosure. This protects the 0.020 hp blower from water spray contamination and also keeps noise levels well below 85dB(A). Optional noise reduction baffle tunnels cut noise by a further 5dB(A).<\/p>\n<p>The versatile LNL can be configured with various air delivery devices:<\/p>\n<ul>\n<li>a can tunnel with two 11.81 inches stainless steel air knives<\/li>\n<li>two <strong><span style=\"color: #33cccc;\"><a style=\"color: #33cccc;\" href=\"https:\/\/www.aircontrolindustries.com\/products\/system-components\/jetplates\/\">JetPlates<\/a><\/span><\/strong> and two 12.60 inches stainless steel air knives<\/li>\n<li>47.24 inches stainless steel air knives with four flexible nozzles.<\/li>\n<\/ul>\n<p>Other options include:<\/p>\n<ul>\n<li>the access doors can be supplied with\/without windows<\/li>\n<li>conveyor sections can be offered with the LNL, enabling ACI to pre-fit the air delivery devices.<\/li>\n<\/ul>\n<p>Find out more about LNL fully enclosed can and bottle dryers. <span style=\"color: #33cccc;\"><strong><a style=\"color: #33cccc;\" href=\"https:\/\/www.aircontrolindustries.com\/download\/49163\/\">Download the full specifications.<\/a><\/strong><\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;2_5&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2018\/10\/LNL-System-3.jpg&#8221; title_text=&#8221;LNL System&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;||2px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h4>Results: High-Performance Drying \u2013 15,000 Cans\/Hour<\/h4>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Magic Rock continues to benefit from moisture-free canning \u2013 but now it\u2019s up to 15,000 cans\/hour compared with 6,000 cans\/hour previously.<\/p>\n<p>Both the new LNL and the original CB-C air knives use clean, blower-driven air. This creates significant savings compared with compressed air drying.<\/p>\n<p>And it means Magic Rock can use that compressed air for other applications around the brewery.<\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;40px|auto||auto||&#8221; custom_margin_tablet=&#8221;&#8221; custom_margin_phone=&#8221;0px||||false|false&#8221; custom_margin_last_edited=&#8221;on|phone&#8221; custom_padding=&#8221;||2px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h4>Magic Rock Senior Packaging, Tom Hancock said\u2026<\/h4>\n<p>[\/et_pb_text][et_pb_testimonial _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; body_font_size=&#8221;18px&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><em>\u201cACI\u2019s system is the most reliable on the line and leaves our product bone dry.\u201d<\/em><\/p>\n<p>[\/et_pb_testimonial][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_margin=&#8221;40px|auto||auto||&#8221; custom_padding=&#8221;||2px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h4>Get Expert Advice On Can And Bottle Dryers<\/h4>\n<p>[\/et_pb_text][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Magic Rock sought specialist advice from ACI to solve its can-drying challenges. And so should you.<\/p>\n<p><span style=\"color: #33cccc;\"><strong><a style=\"color: #33cccc;\" href=\"https:\/\/www.aircontrolindustries.com\/industries\/packaging-labelling\/can-dryers\/\">Advanced, high-performance can drying systems<\/a><\/strong><\/span> from ACI will help you to:<br \/>\u2022 dry up to 60,000 cans\/hour<br \/>\u2022 meet the &lt;3mg moisture standard<br \/>\u2022 eliminate transgranular stress corrosion<br \/>\u2022 speed up production and boost output<br \/>\u2022 cut costs<br \/>\u2022 reduce line downtime.<\/p>\n<p>With 50+ years\u2019 experience in air solutions, we can forecast ROI very accurately and tell you when your new ACI air knife system will start saving you money.<\/p>\n<p>[\/et_pb_text][et_pb_button button_url=&#8221;https:\/\/meetings.hubspot.com\/air-control-industries\/discovery-call&#8221; button_text=&#8221;CONTACT US FOR EXPERT TECHNICAL ADVICE&#8221; button_alignment=&#8221;left&#8221; disabled_on=&#8221;off|off|off&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; custom_button=&#8221;on&#8221; button_text_size=&#8221;16px&#8221; button_border_width=&#8221;0px&#8221; button_letter_spacing=&#8221;0px&#8221; button_font=&#8221;||||||||&#8221; background_layout=&#8221;dark&#8221; custom_margin=&#8221;42px||39px||false|false&#8221; custom_padding=&#8221;15px|50px|15px|20px|false|false&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; width_tablet=&#8221;&#8221; width_phone=&#8221;86%&#8221; width_last_edited=&#8221;on|phone&#8221; custom_padding=&#8221;26px||24px|||&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; header_3_font=&#8221;|600|||||||&#8221; header_3_text_align=&#8221;left&#8221; background_color=&#8221;#f3f8fd&#8221; custom_padding=&#8221;12px||8px|30px|false|false&#8221; text_orientation_tablet=&#8221;&#8221; text_orientation_phone=&#8221;center&#8221; text_orientation_last_edited=&#8221;on|phone&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h3 style=\"text-align: center;\">Why ACI?<\/h3>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_3,1_3,1_3&#8243; use_custom_gutter=&#8221;on&#8221; make_equal=&#8221;on&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; width=&#8221;75%&#8221; width_tablet=&#8221;&#8221; width_phone=&#8221;86%&#8221; width_last_edited=&#8221;on|phone&#8221; module_alignment=&#8221;center&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_blurb image=&#8221;https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2021\/07\/Technical-expertise-blue-1.png&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;|300|||||||&#8221; body_font_size=&#8221;14px&#8221; custom_margin=&#8221;|40px||40px|false|true&#8221; custom_padding=&#8221;20px|20px|20px|20px|true|true&#8221; border_radii=&#8221;off|1px|1px|1px|1px&#8221; border_width_all=&#8221;1px&#8221; border_color_all=&#8221;#D6D6D6&#8243; border_width_top=&#8221;1px&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p style=\"text-align: center;\">50+ years of technical expertise<br \/>\nand experience.<\/p>\n<p style=\"text-align: center;\">[\/et_pb_blurb][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_blurb image=&#8221;https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2021\/07\/world-class-solutions-blue-1.png&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;|300|||||||&#8221; body_font_size=&#8221;14px&#8221; custom_margin=&#8221;|40px||40px|false|true&#8221; custom_padding=&#8221;20px|20px|20px|20px|true|true&#8221; border_radii=&#8221;off|1px|1px|1px|1px&#8221; border_width_all=&#8221;1px&#8221; border_color_all=&#8221;#D6D6D6&#8243; border_width_top=&#8221;1px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p style=\"text-align: center;\">World-class solutions \u2013<br \/>\nUS (Maine) subsidiary. Distributors,<br \/>\nagents and partners in 40+ countries.<\/p>\n<p>[\/et_pb_blurb][\/et_pb_column][et_pb_column type=&#8221;1_3&#8243; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_blurb image=&#8221;https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2021\/07\/guaranteed-performance-blue-1.png&#8221; _builder_version=&#8221;4.16&#8243; _module_preset=&#8221;default&#8221; body_font=&#8221;|300|||||||&#8221; body_font_size=&#8221;14px&#8221; custom_margin=&#8221;|40px||40px|false|true&#8221; custom_padding=&#8221;20px|20px|20px|20px|true|true&#8221; border_radii=&#8221;off|1px|1px|1px|1px&#8221; border_width_all=&#8221;1px&#8221; border_color_all=&#8221;#D6D6D6&#8243; border_width_top=&#8221;1px&#8221; locked=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p style=\"text-align: center;\">Performance guaranteed \u2013 all standard and custom systems will perform as tested and specified. 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Within six months, [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":49812,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"project_category":[494],"project_tag":[],"class_list":["post-53398","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-air-knife-us"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.8 (Yoast SEO v27.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Air Knife Can Dryer For Magic Rock Brewery | Case Study<\/title>\n<meta name=\"description\" content=\"Learn how ACI&#039;s &#039;out of the box&#039; can drying system improved efficiency and product quality at Magic Rock Brewing. 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