{"id":53430,"date":"2018-10-22T13:37:52","date_gmt":"2018-10-22T13:37:52","guid":{"rendered":"https:\/\/aci.teapotdev.co.uk\/project\/denso\/"},"modified":"2023-12-20T12:53:36","modified_gmt":"2023-12-20T12:53:36","slug":"denso","status":"publish","type":"project","link":"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/","title":{"rendered":"Denso"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.16″ z_index_tablet=”500″ global_colors_info=”{}”]<\/p>\n

Air Knife Technology Sees Huge Productivity Increase<\/h1>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.16″ z_index_tablet=”500″ global_colors_info=”{}”]<\/p>\n

The Problem<\/h4>\n

Denso Manufacturing is a leading manufacturer of automotive and non-automotive components for the original equipment manufacturers (OEMs) and the replacement market.<\/p>\n

The company was having issues meeting both the quality and corrosion resistance specification of their condenser units\u00a0 particularly where the product had to be \u2018chromated\u2019. The 15-stage operation included rinse, air-blow, oven drying, curing and cooling treatments. Originally it was taking up to 10-12 minutes to dry the units but where time-to-market is critical the company needed to see a vast improvement.
\n[\/et_pb_text][et_pb_text _builder_version=”4.16″ z_index_tablet=”500″ global_colors_info=”{}”]<\/p>\n

\n

\u00a0<\/h4>\n

The Solution<\/h4>\n<\/div>\n
\u00a0<\/div>\n
\n
\n

Denso made the change from compressed air nozzle blowers to air knives in order to overcome the problem. The company required both constant high velocity and high volume of air to get the specified cycle time of 15 seconds per unit and the dryness they were looking for.<\/p>\n<\/div>\n<\/div>\n

[\/et_pb_text][et_pb_text _builder_version=”4.16″ custom_padding=”3px|||||” z_index_tablet=”500″ locked=”off” global_colors_info=”{}”]<\/p>\n

\n

\u00a0<\/h4>\n<\/div>\n
\n

The Outcome<\/h4>\n<\/div>\n
\u00a0<\/div>\n
\n
\n

Although they were only achieving a cycle time of 20 seconds, the savings more than outweigh the investment.<\/p>\n<\/div>\n<\/div>\n

[\/et_pb_text][et_pb_text _builder_version=”4.16″ custom_padding=”3px|||||” z_index_tablet=”500″ locked=”off” global_colors_info=”{}”]<\/p>\n

\n

\u00a0<\/h4>\n<\/div>\n
\n

Air knife systems<\/h4>\n<\/div>\n
\u00a0<\/div>\n
\n
\n

ACI Air Knife Systems are blower-driven solutions that increase production efficiencies\u00a0and save you significant running costs. Our\u00a0air knife systems have a uniform slot design that projects an uninterrupted sheet of precisely controlled, high velocity air \u2013 thereby supplying a powerful flow across the entire surface of the product being processed.<\/p>\n<\/div>\n<\/div>\n

[\/et_pb_text][et_pb_button button_url=”https:\/\/www.aircontrolindustries.com\/air-knife-systems\/” button_text=”View Air Knife Systems” _builder_version=”4.16″ z_index_tablet=”500″ global_colors_info=”{}” button_text_size__hover_enabled=”off” button_text_size__hover=”null” button_one_text_size__hover_enabled=”off” button_one_text_size__hover=”null” button_two_text_size__hover_enabled=”off” button_two_text_size__hover=”null” button_text_color__hover_enabled=”off” button_text_color__hover=”null” button_one_text_color__hover_enabled=”off” button_one_text_color__hover=”null” button_two_text_color__hover_enabled=”off” button_two_text_color__hover=”null” button_border_width__hover_enabled=”off” button_border_width__hover=”null” button_one_border_width__hover_enabled=”off” button_one_border_width__hover=”null” button_two_border_width__hover_enabled=”off” button_two_border_width__hover=”null” button_border_color__hover_enabled=”off” button_border_color__hover=”null” button_one_border_color__hover_enabled=”off” button_one_border_color__hover=”null” button_two_border_color__hover_enabled=”off” button_two_border_color__hover=”null” button_border_radius__hover_enabled=”off” button_border_radius__hover=”null” button_one_border_radius__hover_enabled=”off” button_one_border_radius__hover=”null” button_two_border_radius__hover_enabled=”off” button_two_border_radius__hover=”null” button_letter_spacing__hover_enabled=”off” button_letter_spacing__hover=”null” button_one_letter_spacing__hover_enabled=”off” button_one_letter_spacing__hover=”null” button_two_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover=”null” button_bg_color__hover_enabled=”off” button_bg_color__hover=”null” button_one_bg_color__hover_enabled=”off” button_one_bg_color__hover=”null” button_two_bg_color__hover_enabled=”off” button_two_bg_color__hover=”null”][\/et_pb_button][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_image src=”https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2018\/10\/engine.jpg” align_tablet=”center” align_phone=”center” align_last_edited=”on|desktop” _builder_version=”4.16″ global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Air Knife Technology Sees Huge Productivity Increase The Problem Denso Manufacturing is a leading manufacturer of automotive and non-automotive components for the original equipment manufacturers (OEMs) and the replacement market. The company was having issues meeting both the quality and corrosion resistance specification of their condenser units\u00a0 particularly where the product had to be \u2018chromated\u2019. […]<\/p>\n","protected":false},"author":2,"featured_media":49844,"template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"project_category":[494],"project_tag":[],"class_list":["post-53430","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-air-knife-us"],"acf":[],"yoast_head":"\nDenso Manufacturing uses ACI Air Knife Systems to improve process<\/title>\n<meta name=\"description\" content=\"Read how Denso Manufacturing switched from compressed air to ACI air knives to improve quality \u2013 and get a good return on investment.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Denso Manufacturing uses ACI Air Knife Systems to improve process\" \/>\n<meta property=\"og:description\" content=\"Read how Denso Manufacturing switched from compressed air to ACI air knives to improve quality \u2013 and get a good return on investment.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/\" \/>\n<meta property=\"og:site_name\" content=\"Air Control Industries\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/aircontrolindustries\" \/>\n<meta property=\"article:modified_time\" content=\"2023-12-20T12:53:36+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2018\/10\/Denso.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"900\" \/>\n\t<meta property=\"og:image:height\" content=\"600\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:site\" content=\"@aircontrol1969\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\">\n\t<meta name=\"twitter:data1\" content=\"4 minutes\">\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Organization\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/#organization\",\"name\":\"Air Control Industries Limited\",\"url\":\"https:\/\/www.aircontrolindustries.com\/us\/\",\"sameAs\":[\"https:\/\/www.facebook.com\/aircontrolindustries\",\"https:\/\/www.linkedin.com\/company\/air-control-industries-limited\",\"https:\/\/www.youtube.com\/channel\/UC8Uf1b2Fpx_NKBJD43A-02A\",\"https:\/\/twitter.com\/aircontrol1969\"],\"logo\":{\"@type\":\"ImageObject\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/#logo\",\"inLanguage\":\"en-US\",\"url\":\"https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2017\/10\/aci-logo.jpg\",\"width\":360,\"height\":106,\"caption\":\"Air Control Industries Limited\"},\"image\":{\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/#logo\"}},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/#website\",\"url\":\"https:\/\/www.aircontrolindustries.com\/us\/\",\"name\":\"Air Control Industries\",\"description\":\"Shaping Air Movement Since 1969\",\"publisher\":{\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/#organization\"},\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":\"https:\/\/www.aircontrolindustries.com\/us\/?s={search_term_string}\",\"query-input\":\"required name=search_term_string\"}],\"inLanguage\":\"en-US\"},{\"@type\":\"ImageObject\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/#primaryimage\",\"inLanguage\":\"en-US\",\"url\":\"https:\/\/www.aircontrolindustries.com\/wp-content\/uploads\/2018\/10\/Denso.jpg\",\"width\":900,\"height\":600,\"caption\":\"Denso\"},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/#webpage\",\"url\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/\",\"name\":\"Denso Manufacturing uses ACI Air Knife Systems to improve process\",\"isPartOf\":{\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/#primaryimage\"},\"datePublished\":\"2018-10-22T13:37:52+00:00\",\"dateModified\":\"2023-12-20T12:53:36+00:00\",\"description\":\"Read how Denso Manufacturing switched from compressed air to ACI air knives to improve quality \\u2013 and get a good return on investment.\",\"breadcrumb\":{\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/\"]}]},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"item\":{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/\",\"url\":\"https:\/\/www.aircontrolindustries.com\/us\/\",\"name\":\"Home\"}},{\"@type\":\"ListItem\",\"position\":2,\"item\":{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/\",\"url\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/\",\"name\":\"Projects\"}},{\"@type\":\"ListItem\",\"position\":3,\"item\":{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/\",\"url\":\"https:\/\/www.aircontrolindustries.com\/us\/project\/denso\/\",\"name\":\"Denso\"}}]}]}<\/script>\n<!-- \/ Yoast SEO Premium plugin. -->","_links":{"self":[{"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/project\/53430","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/project"}],"about":[{"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/types\/project"}],"author":[{"embeddable":true,"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/users\/2"}],"version-history":[{"count":3,"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/project\/53430\/revisions"}],"predecessor-version":[{"id":70539,"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/project\/53430\/revisions\/70539"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/media\/49844"}],"wp:attachment":[{"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/media?parent=53430"}],"wp:term":[{"taxonomy":"project_category","embeddable":true,"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/project_category?post=53430"},{"taxonomy":"project_tag","embeddable":true,"href":"https:\/\/www.aircontrolindustries.com\/us\/wp-json\/wp\/v2\/project_tag?post=53430"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}